PRIME: Physically-consistent Robotic Inertial and Motion Estimation for Legged and Humanoid Robots

PRIME reconstructs real-world aligned trajectory and physically consistent inertia from inaccurate kinematics measurements on board actuator sensings.

Abstract

Humanoid and legged robots interact with the environment through intermittent contacts, making accurate motion estimation fundamentally dependent on reasoning about contact dynamics. However, standard sensing pipelines—whether based on onboard proprioception with Extended Kalman Filters (EKFs) or external motion capture systems—recover only kinematics, while contact forces, contact timing, and inertial parameters remain unobserved. As a result, purely kinematic reconstructions often violate rigid-body dynamics, particularly during contact-rich motions. To enable accurate motion estimation from onboard kinematics in real-world deployment, we propose PRIME (Physically-consistent Robotic Inertial and Motion Estimation), a Maximum A Posteriori formulation that refines measured kinematics and actuator commands into a dynamically consistent trajectory while jointly estimating frictional contact forces and physically consistent inertial parameters. Our approach incorporates differentiable contact dynamics with smoothed complementarity constraints and an Anitescu-style friction model, yielding a smooth optimization problem that remains stable across contact transitions. We evaluate PRIME on contact-rich locomotion with quadrupedal robots and the Unitree G1 humanoid, demonstrating improved trajectory consistency and accurate inertial parameter identification. Beyond improving model-based estimation and control with calibrated inertial parameters, PRIME produces force- and contact-annotated motion reconstructions from real robots in deployment, which can be used to provide high-quality data for downstream learning applications, including large-scale behavior modeling and robot foundation models.

Jiarong Kang 康家荣
Jiarong Kang 康家荣
PhD Student & UW-Madison

Jiarong joined the lab in the Fall of 2023 as a PhD student.

Kunzhao Ren
Kunzhao Ren
PhD Student @ UW-Madison

Kunzhao is joining the lab in the Fall of 2025 as a PHD student.

Xiaobin Xiong 熊晓滨
Xiaobin Xiong 熊晓滨
Associate Professor @ SII

Prof. Xiong is a full-stack roboticist who develop rigorous theories for practical applications.